SOLID CARBIDE ENDMILLS

S Series - Flat End
This serie is applicapable for machining Stainless Steel or Titanium alloy made of highly anti-break carbide rods. The geometry of its cutting edges has variable pitch design, which can dramatically reduce virbration caused by machining. Its sharp cutting edges and high helix angle could eliminate heat produced in machining process. Even under high feed rate working condition, the tool life is still long and the surface quality is good.
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螺旋角45度 刃徑公差 柄徑公差 鎢鋼等級 TiAlN鍍層 適用不鏽鋼或鈦合金  
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斜坡 倒角 平面 圓孔 溝槽 槽穴 側壁
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All kinds of stainless steel, such as SUS 303/304/316/430/440. It can be used to machine Titanium alloy as well.
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Excellent surface finish, minimal burrs, stable quality and conistent long tool life.

  • Ordering Number Diameter of Cut
    D1    		 Length of Cut
    L2    		 Effective Length
    L3
    Radius
    R    		 Length of Shank
    D2    		 Overall Length
    L1
    Flutes
    Z    		 Stock
    ESF02004050-0402 2 4 - - 4 50 2 Y
    ESF02004050-0602 2 6 - - 4 50 2 Y
    ESF03004050-0602 3 6 - - 4 50 2 Y
    ESF03004050-0902 3 9 - - 4 50 2 Y
    ESF04004050-0602 4 6 - - 4 50 2 Y
    ESF04004050-1002 4 10 - - 4 50 2 Y
    ESF06006050-0902 6 9 - - 6 50 2 Y
    ESF06006050-1502 6 15 - - 6 50 2 Y
    ESF08008063-1202 8 12 - - 8 63 2 Y
    ESF08008063-2002 8 20 - - 8 63 2 Y
    ESF10010070-1502 10 15 - - 10 70 2 Y
    ESF10010070-2502 10 25 - - 10 70 2 Y
    ESF12012075-1802 12 18 - - 12 75 2 Y
    ESF12012075-3502 12 35 - - 12 75 2 Y

  • Ordering Number Diameter of Cut
    D1    		 Length of Cut
    L2    		 Effective Length
    L3
    Radius
    R    		 Length of Shank
    D2    		 Overall Length
    L1
    Flutes
    Z    		 Stock
    ESF02004050-0404 2 4 - - 4 50 4 Y
    ESF02004050-0604 2 6 - - 4 50 4 Y
    ESF03004050-0604 3 6 - - 4 50 4 Y
    ESF03004050-0904 3 9 - - 4 50 4 Y
    ESF04004050-0604 4 6 - - 4 50 4 Y
    ESF04004050-1004 4 10 - - 4 50 4 Y
    ESF06006050-0904 6 9 - - 6 50 4 Y
    ESF06006050-1504 6 15 - - 6 50 4 Y
    ESF08008063-1204 8 12 - - 8 63 4 Y
    ESF08008063-2004 8 20 - - 8 63 4 Y
    ESF10010070-1504 10 15 - - 10 70 4 Y
    ESF10010070-2504 10 25 - - 10 70 4 Y
    ESF12012075-1804 12 18 - - 12 75 4 Y
    ESF12012075-3504 12 35 - - 12 75 4 Y

  • Operation Data

    切削速度：
    材料 應用 切削速度(Vc)
    快削鋼 / 軟鋼 粗加工 150-250
    精加工 250-350
    一般工具鋼 / 鑄鋼 粗加工 150-220
    精加工 220-300
    較難加工的工具鋼及工具鋼 粗加工 120-170
    精加工 170-250
    每刃切削量 (fz) / 切深 (ap)：溝槽粗加工
    材料 刃徑 2 3-4 5-6 7-8 9-10 11-12 13-14 15-16
    快削鋼 / 軟鋼 fz 0.02-0.04 0.03-0.06 0.05-0.08 0.05-0.08 0.06-0.10 0.07-0.12 0.07-0.12 0.08-0.12
    ap 1.0-1.5 1.5-2.0 2.5-3.0 3.5-4.0 4.5-5.0 5.0-6.0 5.0-6.0 6.0-8.0
    一般工具鋼 / 鑄鋼 fz 0.02-0.04 0.03-0.06 0.05-0.08 0.05-0.08 0.06-0.10 0.07-0.12 0.07-0.12 0.08-0.12
    ap 1.0-1.5 1.5-2.0 2.5-3.0 3.5-4.0 4.5-5.0 5.0-6.0 5.0-6.0 6.0-8.0
    較難加工的工具鋼及工具鋼 fz 0.02-0.04 0.03-0.06 0.05-0.08 0.05-0.08 0.06-0.10 0.07-0.12 0.07-0.12 0.08-0.12
    ap 1.0-1.5 1.5-2.0 2.5-3.0 3.5-4.0 4.5-5.0 5.0-6.0 5.0-6.0 6.0-8.0

  • Example of Machining

    料號 案例一 案例二
    機器廠牌 OKUMA 快捷 AV-128
    最高轉速 15000 24000
    CNC 控制器 OKUMA SIEMENS
    刀把系統 HSK-A63 HSK-A63
    材料牌號 S136H 8407
    材料硬度 56 HRC 52 HRC
    刀具直徑 6 6
    刀具R角 0.7 1
    刀具刃數 4 2
    夾持方式 筒夾 熱縮
    伸出長 25 28
    冷卻方式 吹氣 噴水
    加工方式/路徑 開粗挖槽 二粗、等高、等寬
    切削速度 Vc 150 188
    每刃切削量 fz 0.3 0.1
    轉速 N (S) 8000 10000
    進給 Vf 10000 4000
    加工總深度 Dc 20 16
    切深 Ap 0.2 0.12
    切寬 Ae 2 0.16
    加工總時間 T 50 90
    屑片量    
    客戶評價 刀具磨耗僅0.001mm，客戶非常滿意 刀具幾乎無磨損，客戶非常滿意

  • Catalogs & Flyers

Professional distributor & manufacturer, we provide you machining technology and total solution of products, not only products, but also increasing your competetiveness

LINKS

CONTACT

  • Chou & Hsieh Co., Ltd.
  • 2F, No. 82-1, Sec. 1, Guanfu Rd., Sanchong Dist., New Taipei City, 24158, Taiwan

  • TEL: 02-85124699
  • FAX: 02-85124709
  • sales@3dmilling.com.tw